DARVIS-QQuality OS · QualityStatus In build · results not yet measured
See the defective lot’s process record next to similar past cases, then draft the fix
DARVIS-Q joins process, equipment and inspection data with quality documents, narrows down the candidate causes, and drafts a corrective action from past records. The quality lead makes the call and confirms the action.
The conditions behind the defect, next to similar cases from the past.
Tie inspection results and process records to one lot and find the abnormal stretch
Line 2 · Lot L-0613-04 · bracket BR-210
The lot’s inspection report and process records side by side.
Inspection report
| Item | Spec | Measured | Result |
|---|---|---|---|
| Outer diameter (mm) | 20.00 ± 0.05 | 20.03 | Pass |
| Thickness (mm) | 2.00 ± 0.05 | 2.08 | Fail |
| Surface | No scratches | None found | Pass |
Process record · every 15 min
| Time | Die temp (°C) | Pressure (MPa) |
|---|---|---|
| 09:00 | 182 | 3.1 |
| 09:15 | 184 | 3.2 |
| 09:30 | 191 | 3.6 |
| 09:45 | 183 | 3.1 |
Die temperature and pressure left the usual range from 09:25 to 09:40.
Process records, inspection results and past corrective actions in one place, through to a draft fix.
In the consultation we decide which line and defect type to connect
- The loss it prevents
- Defects that repeat because the cause is never found, and the stoppages they bring
- The question on the floor
- A defect appeared. Was it the material, the process conditions or the equipment?
- Status
- In build · results not yet measuredIt is being built at a customer site. Results there have not been measured yet.
Figures from defect-case analysis
These come from defect-case analysis. Results at the customer where it is being built have not been measured yet and will be published separately.
- Time to find the defect cause
- 72 h → 3 min
- Defect rate improvement
- 85%
- Production-stoppage loss saved
- 90%
What you prepare
- One read-only connection (MES, QMS)
- A set of defect reports and corrective-action records
- Two or three interviews
What it does not do
- Control equipment
- Automatic pass/fail decisions
- AI auto-approval
Existing MES and QMS systems are connected read-only, with on-premise and closed-network options.
One line · one defect type to start
In the consultation we decide which line and defect type to connect
The three DARVIS products
- DARVIS-PProfit OS · Cost and marginCost increases and margin erosion that lock in before anyone knows whyLive
- DARVIS-IInventory OS · InventorySlow stock and disposal piling up in one centre while another runs shortPoC
- DARVIS-QQuality OS · QualityDefects that repeat because the cause is never found, and the stoppages they bringIn build · results not yet measured